Due to our experience, PolSys Services has the ability to engineer, implement, and commission all of your industrial burner service and repair needs. Our work guarantees a compliant system that meets your code and environmental permit via a robust, reliable and efficient solution.
Our field service technicians are familiar with all types of burners (primary air burners, secondary air burners, line burners, etc.) and are trained to provide a full range of onsite industrial burner services including:
• Initial Start-up
• Burner Optimization
• Burner Repairs and Rebuilds
• Retrofits and Redesign
• Burner Controls & Burner Management Systems (BMS)
Our extensive experience includes virtually every burner brand available, including (but not limited to):
• Maxon
• Eclipse
• North American
• Hauck
• John Zink Hamworthy
• Coen
• Todd
By fine tuning the air-to-gas mixture through the entire range of low-fire to high-fire, our service engineers are able to improve energy efficiencies of the burner, reducing fuel usage and cost. In fact, an improperly calibrated burner may consume 5-10% more fuel. Low CO2 and low NOx applications are also becoming more common as environmental regulations grow increasingly stringent.
Whether you require burner and gas train repairs, optimization or full replacement, you can be confident in our ability to provide high-quality, industrial components. You can also rest assured that we remain abreast of the latest burner technologies and NFPA safety requirements. (For tips on NFPA-compliant safety testing of your facility’s burners, read our burner safety blog.)
For maximum burner/gas train reliability and more cost-efficient operations, we offer customized Rapid Response Service Agreements. Plans are tailored to your needs and include routine and scheduled inspections, a set number of evening visits per month, guaranteed response times for unscheduled call-outs, and much more. Call us to learn how your company can benefit!
Our pre-configured NFPA-compliant gas trains are skid mounted and include all necessary piping, valves, blowers, controls and interlocks for quicker installation and repairs once on-site.
Energy saving features (such as flow control ratio valves), are easily incorporated into the system. A proportioning air-to-fuel control valve improves efficiency by reducing natural gas usage and its combustion products. Properly setting up air to fuel ratios yields estimated energy savings between 5-25%, according to the US Department of Energy Process Heat Sourcebook. Using electronic control valves or even mass flow systems, dials in the accuracy for the most stringent applications.
If you have any questions, or want to discuss beginning your own burner and/or gas train project, please contact us today.
Automating industrial burner sequences optimizes production workflows by removing manual processes that can slow operations. Programming burner controls also allows you to track burner performance and troubleshoot errors, helping you maximize fuel efficiency and avoid costly downtime.